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Manufacturer supplies ‘perfect’ solution for ball mill

A Blue spherical roller housing used in a ball mill manufactured by SKF

ON THE BALL The custom housing for the ball mill was locally designed and manufactured by SKF

29th September 2023

     

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Earlier this year, bearing and rotating technology specialist SKF South Africa was approached by a key client to assist with a bearing and housing selection for a ball mill that is being produced for a site in north-west Africa and managed to deliver a complete cost-effective solution within the required timeframe.

The client, who specialises in grinding mills and comminution processes, has, over the last three years, made use of several SKF product and service solutions including bearings and housing assemblies for mill pinion applications.

The holistic solution from SKF consists of spherical roller bearings (23292 CAK/C3W33), locally designed and manufactured custom housings, adapter sleeves, oil taconite sealing arrangement as well as locally manufactured adapter sleeves (OH 3292 H).

The client also called for a life calculation on a specific pinion design.

According to SKF application engineering manager Janus Bezuidenhout, the 23292 CAK/C3W33 was selected as the best possible bearing, based on the pinion criteria that were received from the client.

SKF assisted with the bearing selection using various SKF software programs.

The local bearing housing, which was selected based on past successful projects with a similar footprint, is based on the South African-designed SDJD-type housing.

Owing to the housing being specially prepared for circulating oil lubrication, it is perfectly suited for the 23292 CAK/C3W33 bearing.

Bezuidenhout explains that these specifically designed housings are custom for the client as well as for the application.

“The client required a housing that is durable during heavy loaded applications while at the same time custom designed to ensure that it fits the end-user’s structure and takes into account the pinion centre height. Moreover, the material we selected is suitable for occasional high vibrations, temperature differences and loading specifications.”

The added value offered by these particular bearings and housings is that they both have good lead times in terms of availability, ensuring on-time delivery of the project in accordance with the customer’s requirements, shares Bezuidenhout.

He also draws attention to the units’ price competitiveness.

“Local manufacture eliminates the need for import and associated costs around exchange rates, enabling us to remain within the customer’s budget.

“Another benefit of this particular type of housing design is that SKF can modify the sealing arrangements and housing bore to suit the required bearings and seals,” he adds.

“The locally designed and manufactured oil taconite sealing arrangement we used has been implemented in the industry for many years and is custom for large-size bearings operating with circulating oil lubrication.”

It consists of a static ring that is mounted on the housing, a flinger, a clamping and spacer ring that is used to secure all the components on the shaft and matches the static ring, and a V-ring that is incorporated with a grease port in the static ring.

The V-ring prevents contamination from entering externally in the bearing and the grease port is used to purge the contaminates from the sealing arrangement.

O-rings are incorporated to seal the arrangement on the shaft and prevent contamination from entering the bearing.

Bearing maintenance is facilitated by the adapter sleeves which make mounting and dismounting of the taper bore bearings on parallel bore shafts easy.

Bezuidenhout explains that the taper of the sleeve corresponds to the taper of the bearing and there are oil injection ports for the mounting and dismounting procedures.

The locking nut and clip for locking the bearing in place are inclusive of the sleeve.

“SKF’s involvement in the complete supply chain solution, from procurement to delivery, put us in control of the entire process, enabling us to mitigate any potential risks around the project,” states Bezuidenhout.

SKF delivered all the components within the required lead time in March 2023 to the customer’s storage yard from where they were shipped, using sea freight, to the final end-user in north-west Africa.

“The success of the project prompted the same customer to request us to replicate the solution for another project in West Africa, which we again delivered on time in April 2023,” concludes Bezuidenhout.

Edited by Nadine James
Features Deputy Editor

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