Araguaia ferronickel project, Brazil
Name of the Project
Araguaia ferronickel project.
Location
Pará state, Brazil.
Project Owner/s
Horizonte Minerals.
Project Description
A feasibility study has confirmed Araguaia as a Tier 1 project with a large high-grade scalable resource, long mine life and low-cost source of ferronickel for the stainless steel industry.
The project has two principal mining centres – Araguaia nickel south (ANS) and Araguaia nickel north (ANN). ANS hosts the Pequizeiro, Baiao, Pequizeiro West, Jacutinga, Vila Oito East, Vila Oito West and Vila Oito deposits, while ANN hosts the Vale do Sonhos deposit.
The feasibility study envisages an openpit nickel laterite mining operation that delivers ore from several pits to a central rotary kiln electric furnace (RKEF) metallurgical processing facility.
The deposits will be mined by contractors using conventional openpit truck-and-shovel techniques. No blasting will be necessary. Reverse circulation (RC) grade-control drilling will be completed at a 10 m × 10 m spacing, well ahead of mining. This, combined with the use of visual control of the limonite and transition boundary, face sampling, stockpile sampling and ore feed sampling, supports a comprehensive mine-to-mill strategy that is designed to maintain consistent feed to the process plant.
Waste will be stored in external dumps near the pits. Ore will be transported to stockpile hubs near each deposit. Sheeting (using ferricrete extracted from the overburden) will be required to support trafficability in and around the mine during the wet season. Depending on plant demand, ore will be hauled from hub stockpiles or directly from the pits to the run-of-mine (RoM) at the (RKEF) process facility. Stockpiles on the RoM will be sheeted and classified according to ore type and chemistry for blending.
After an initial ramp-up period, the plant will reach full capacity of about 900 000 t/y of dry ore feed to produce 52 000 t/y of ferronickel containing 14 500 t/y of nickel.
The project has an initial 28-year mine life.
Araguaia’s feasibility study design allows for the future construction of a second RKEF process line, with potential to double Araguaia’s production capacity from 14 500 t/y to 29 000 t/y of nickel.
Potential Job Creation
Not stated.
Net Present Value/Internal Rate of Return
The project has an estimated post-tax net present value, (NPV) at an 8% discount rate, of $401-million and internal rate of return (IRR) of 20.1%.
Capital Expenditure
The project has a capital cost of $443-million, including $65.3-million in contingencies.
Planned Start/End Date
The RKEF plant and project infrastructure will be built over a 31-month period.
The company aims to start production in late 2021 or early 2022.
Latest Developments
The Brazilian Mines and Energy Ministry has awarded Horizonte an energy decree, which guarantees the company access to the national grid for the commercial operation of its Araguaia ferronickel project.
The receipt of the energy decree follows several key permitting milestones for the project, including the award of the water permit for full-scale operation in April last year, and the construction licence earlier this year.
Horizonte continues to advance the project financing on Araguaia and several international banks have shown a positive interest.
Discussions are also under way with a number of groups on product marketing and offtake.
Key Contracts and Suppliers
Ausenco Engineering Canada (process plant design).
On Budget and on Time?
Too early to state.
Contact Details for Project Information
Horizone Minerals, tel +44 203 356 2901.
Tavistock on behalf of Horizone Minerals, tel +44 207 920 3150 or email horizonte@tavistock.co.uk.
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