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Makhado hard coking and thermal coal project, South Africa – update

Image of coal in hand

27th August 2021

By: Sheila Barradas

Creamer Media Research Coordinator & Senior Deputy Editor

     

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Name of the Project
Makhado hard coking and thermal coal project.

Location
Limpopo, South Africa.

Project Owner/s
Emerging developer and producer of high-quality thermal and coking coal MC Mining (93.3%). The Industrial Development Corporation (IDC) is also a 6.7% shareholder in MC Mining subsidiary, Baobab Mining & Exploration, the owner of the Makhado project.

Project Description
Makhado is classified as an evaluation asset and has not historically been mined.

The project has very favourable economics and its phased development is expected to deliver positive returns for shareholders.

The project will be completed in two phases.

Phase 1 will start with the development of Makhado’s west pit, producing three-million tonnes a year run-of-mine (RoM) coal. The coal will be mined by an independent mining contractor using truck-and-shovel, modified terrace mining methods.

RoM coal will be partially beneficiated before being dispatched to MC Mining’s Limpopo Coal Company subsidiary’s modified Vele colliery for processing. About two-million tonnes a year of RoM coal (ex-discard) will be trucked to Vele for processing at the colliery’s enhanced plant. Plant modifications include a new fines circuit comprising a reflux classifier, in series with the existing spiral plant, a low-density secondary wash plant and a froth flotation plant to capture the ultrafine coal.

At steady state, the operation will produce 1.1-million tonnes of saleable coal – 540 000 t/y of hard coking coal and 570 000 t/y of 5 500 kcal thermal coal.

The saleable coal will be trucked to the Musina siding for railing to domestic and/or export clients.

Phase 1 is a critical step in the development of Phase 2 of the Makhado project.

Phase 2 involves the implementation of the Makhado Lite plan, which will produce about 1.7-million tonnes a year of saleable coal comprising 700 000 t/y to 800 000 t/y of hard coking coal, and between 900 000 t/y and one-million tonnes a year of thermal coal. The project involves the development and mining of the east and west pits, the Makhado processing plant and associated infrastructure.

The entire Makhado project has a minimum life-of-mine of 46 years.

Potential Job Creation
Phase 1 mining and processing will be outsourced to experienced third parties that have previously operated in South Africa, and is expected to create about 650 permanent employment opportunities.

Net Present Value/Internal Rate of Return
Phase 1 has an estimated internal rate of return of more than 45%, with a payback of 2.5 years.

Capital Expenditure
DRA Projects completed the initial Makhado Phase 1 capital estimate in October 2019; owing to the lapse in time and the known increase in steel prices, MC Mining contracted DRA to review the Makhado Phase 1 development cost estimate during the quarter ended June 30, 2021. This review has resulted in a revised development cost estimate for Makhado Phase 1 of R650.5-million.

Planned Start/End Date
The construction of the Phase 1 pit, including plant and infrastructure, is planned to take nine months, with the first coal sales in month ten.

The Phase 2 east and central pits are proposed to be developed in about 2023.

Latest Developments
The IDC has provided longstanding financial support for the development of the Makhado project. MC Mining has used an IDC loan of R160-million to progress Makhado to its fully permitted status and partially fund the acquisition of the surface rights of the project area.

MC Mining regularly interacts with the IDC and potential funders and, subsequent to the end of the quarter on June 30, 2021, the IDC extended the date for repayment of the R160-million loan plus interest, to January 31, 2022. The IDC also agreed to extend the terminal draw down date in respect of the conditional R245-million term loan facility for the development of the Makhado project to January 31, 2022, subject to the bank’s confirming its financial due diligence.

MC Mining and the IDC are also continuing discussions to align the repayment of the IDC facilities with the positive cash flows generated by Makhado.

Key Contracts, Suppliers and Consultants
Minxcon (competent person’s report) and DRA Projects (initial Phase 1 capital estimate in October 2019 and the subsequent review in the quarter ended June 30, 2021).

Proposals for full mining services have been sourced from various contract mining companies, with turnkey processing plant construction and operating quotes obtained from potential service providers.

Contact Details for Project Information
MC Mining, tel +27 10 003 8000, fax +27 11 388 8333 or email adminza@mcmining.co.za.

Edited by Creamer Media Reporter

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