https://www.miningweekly.com

Innovative hose management solution for mines

Sentry ID enables a user to quantify and manage hose expenditure per machine

Jachris places stock, assembly equipment and staff on-site to service its customers’ flexible hose assembly requirements

29th August 2014

  

Font size: - +

Flexible hose assemblies (FHAs) are the third most consumed product on a mine site. With this in mind, specialised hose and coupling supplier Jachris has identified improved on-site FHA management as a means to make a significant impact on a mine’s bottom line.

The solution takes the form of an innovative container hose workshop model whereby Jachris places stock of hydraulic hose and fittings, assembly equipment and technically competent staff on-site to service the FHA requirements of the mine on a consignment basis.

In addition, Jachris champions its safety, productivity and reliability hose management programme to maximise machine and plant up-time, thus improving productivity and reducing the human resource and environmental risks associated with hose failures.

“We subscribe to global fluid power association trends to only use hose and fittings manufactured by the same manufacturer. “We also believe in establishing long-term relationships with our manufacturers in a bid to avoid the pitfalls related to inconsistent supply,” says Jachris CEO Warwick Bouwer.

The company applies strict quality assurance and safety steps to ensure zero hose-related fatalities, consistent product supply and rapid response to stock-out situations, 100% FHA testing to ensure that each hose is free of any defects prior to dispatch, on-site assistance to ensure product or application compatibility and free on-site training of mine staff to ensure that FHAs are handled and installed safely and correctly.

As a means to better manage the useful life and subsequent replacement of FHAs, Jachris uses hydraulic hose and fittings manufactured by US industrial group Gates and an innovative radio frequency identity tracking system called Sentry ID.

Sentry ID consists of a rugged electronic tagging system, an intrinsically safe hand-held scanner/reading device and a user-friendly Web application. Together, these tools facilitate the capture and storage of key data sets relating to specific FHAs in operation and integrate the information with a customer’s specific key performance indicators.

“By linking a unique hose assembly code with a specific bill of materials and the respective tool or machine, Sentry ID enables the user to quantify and manage hose expenditure on each machine, identify problem areas and conduct meaningful FHA usage analysis,” Bouwer explains.

The result of the integrated approach, Jachris says, is improved equipment integrity, maximised production revenue, reduced cost of noncompliance, reduced unscheduled maintenance, reduced property damage and employee injury, reduced environmental clean-up and improved top and bottom line.

Jachris has successfully piloted its programme at First Quantum Minerals’ Kalumbila mine, in Zambia, with promising results. It also supplied the mine with products from its complete fluid transfer range, including industrial hose assemblies, machine refuelling equipment and various piping products. In addition, Jachris’ on-site team has carried out two lubrication circuit upgrades at Kalumbila’s sister mine in Zambia, Kansanshi, with excellent results.

Hall 6 Stand C20

Edited by Creamer Media Reporter

Comments

Latest News

Magazine video image
Magazine round up | 29 March 2024
29th March 2024

Showroom

Multotec
Multotec

Multotec, recognised industry leaders in metallurgy and process engineering help mining houses across the world process minerals more efficiently,...

VISIT SHOWROOM 
Magni SA
Magni SA

Magni SA is committed to developing the safest Telehandlers available to our customers for underground and surface mining, construction, forestry,...

VISIT SHOWROOM 

Latest Multimedia

sponsored by

Hyphen, Eva mine, ferrochrome price make headlines
Hyphen, Eva mine, ferrochrome price make headlines
27th March 2024
Resources Watch
Resources Watch
27th March 2024

Option 1 (equivalent of R125 a month):

Receive a weekly copy of Creamer Media's Engineering News & Mining Weekly magazine
(print copy for those in South Africa and e-magazine for those outside of South Africa)
Receive daily email newsletters
Access to full search results
Access archive of magazine back copies
Access to Projects in Progress
Access to ONE Research Report of your choice in PDF format

Option 2 (equivalent of R375 a month):

All benefits from Option 1
PLUS
Access to Creamer Media's Research Channel Africa for ALL Research Reports, in PDF format, on various industrial and mining sectors including Electricity; Water; Energy Transition; Hydrogen; Roads, Rail and Ports; Coal; Gold; Platinum; Battery Metals; etc.

Already a subscriber?

Forgotten your password?

MAGAZINE & ONLINE

SUBSCRIBE

RESEARCH CHANNEL AFRICA

SUBSCRIBE

CORPORATE PACKAGES

CLICK FOR A QUOTATION







sq:0.255 0.295s - 174pq - 2rq
Subscribe Now