Balama graphite project, Mozambique
Name of the Project
Balama graphite project.
Location
Mozambique.
Client
Syrah Resources.
Project Description
A feasibility study has confirmed Balama as a project with low capital intensity and technical risk, but attractive returns. As part of the study, a maiden proved and probable graphite ore reserve has also been declared. This ore reserve has since been increased to comprise 114.5-million tonnes at 16.6% total graphitic carbon (TGC) for 19-million tonnes of graphite.
Balama will be a high-grade, openpit operation using conventional mining methods, with an extremely low stripping ratio. Operations will start with free-dig mining within the high-grade pits of Balama West using conventional truck-and-shovel mining. Operations will shift to the pits in Balama East thereafter.
The processing plant will have a feed rate of two-million tonnes a year using conventional processes, including crushing and screening, grinding, flotation, filtration and drying, as well as classification, screening and bagging.
Graphite concentrate will be transported to and shipped at the Port of Nacala, about 490 km away, using a sealed highway, south-east of the project.
Syrah also intends to pursue its downstream strategy, which involves further processing of flake graphite from Balama into spherical graphite at a plant in Louisiana, in the US. Spherical graphite is a high-margin, value-added product, which is experiencing significant demand, owing to its use in lithium-ion batteries for electric vehicle and energy-storage applications.
Jobs to be Created
Not stated.
Net Present Value/Internal Rate of Return
Based on the assumptions used in the feasibility study dated May 2015, the Balama project has a post-tax net present value, at a 10% discount rate, of $1.1-billion and an internal rate of return of 71%, with a payback period of less than two years from commercial production.
Value
The initial capital expenditure for the project is $185-million.
Duration
Commissioning is expected in the second quarter of 2017.
Latest Developments
Syrah Resources has awarded the graphite distribution and logistics services supply contract at its Balama project to JSE-listed Grindrod Mauritius.
The contract includes the provision of long-haul trucking services for graphite concentrate from the Balama site to the Port of Nacala, and a purpose-built cross dock product storage and shipment containerisation facility about 4.7 km from the port.
The facility will be built and operated by Grindrod and will be exclusively used by Syrah over the term of the contract.
The contract also includes a provision for short-haul trucking services from the cross dock facility to the Port of Nacala, and the provision of customs clearing and forwarding services associated with the export of the graphite concentrate produced at Balama.
The operating costs for logistics and distribution services are expected to be lower than the feasibility study estimates of $125.70/t.
The project is expected to be commissioned in the second quarter of this year.
On Budget and on Time?
Commissioning remains on schedule for the second quarter of 2017.
Key Contracts and Suppliers
CPC Engineering (detailed engineering and design).
Contact Details for Project Information
Syrah Resources, GM – investor relations, John Knowles, tel +61 419 893 491 or email ljknowles@optusnet.com.au
CPC Engineering, tel +61 8 9365 0300, fax +61 8 9365 0333 or email CPCprojects@cpceng.com.au.
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